Green Sand Casting Plant

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Green Sand Casting Process

Full Automatic Plant

Green Sand Casting Plant
FULL AUTOMATIC PLANT

Green sand casting is a metal casting method where molds are made using a mixture of sand, clay, and water.

The sand is packed around a pattern to create a mold cavity of the desired shape.

Molten metal is poured into the mold cavity and allowed to solidify. After cooling, the sand mold is broken to remove the casting, which is then cleaned and finished, while the sand is often reused for the next cycle.

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Green Sand Casting Process Flow

6 Step Manufacturing Process

Pattern Preparation

1. Pattern Making

Sand Mixing

2. Mold Making

Mold Making

3. Sand Packing

Core Setting

4. Pouring Metal

Molten Metal Pouring

5. Cooling & Shakeout

Cooling & Solidification

6. Cleaning & Finishing

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Key Advantages

Benefits of Green Sand Casting

Low Production Cost – Sand can be reused, reducing overall production expenses.

Simple & Flexible Process – Suitable for producing many casting shapes and designs.

High Production Rate – Ideal for mass production requirements.

Wide Size Range – Capable of casting both small and large components.

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Applications

Industries We Serve

Automobile Parts – Engine blocks and brake drums.

Machine Components – Housings and bases.

Agriculture & Industrial Equipment – Durable industrial casting parts.

Industrial Flow Systems – Pumps, valves and pipe fittings.

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Plant Capacity Details

Full Automatic Plant Models

Model No. Capacity (Ton/Day) Require Size (M²) Power (Kw.) Height (M.)
CFGS1 5 500 - 650 60 - 90 6 - 8
CFGS2 10 950 - 1200 110 - 150 6 - 8
CFGS3 20 1700 - 2100 200 - 260 7 - 9
CFGS4 50 3900 - 4700 430 - 570 8 - 10

Note: In table plant size and power include whole plant (raw material to finishing).